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TermDefinition
Intermittent PowerThe highest output obtainable at SAE standard ambient conditions. These levels may be only maintained for operating periods of short duration
Standby PowerThe electrical output of a generator set used for emergency or backup power, for use when normal powerline utilities fail. Usually runs less than 60 hours per year.
Continuous PowerThe output which can be obtained at SAE standard ambient conditions, operating in a continuous duty mode. The electrical load on the generator set will usually be steady.
Prime PowerThe electrical output of a generator set used as the primary source of power, often running 24 hours a day. The electrical load usually varies.
pf – Power Factor
  • Three phase circuits will usually assume a “power factor” (p.f.) of 0.8 lagging.
  • The concept of power factor can get a bit confusing but basically it refers to the out-of-phase relationship between the voltage and the current in an electrical system.
  • If actual data are not available, a p.f. of 0.8 is assumed and the power is shown in kiloVolt/Amperes (kVA).
  • There is a direct relationship between the voltage (V), the current (A), and the power in kW or in kVA.
  • The assumption of a 0.8 lagging power factor for three phase circuits is not necessarily a safe assumption. This may be “typical”, if typical exists, of inductive reactance loads such as motors. However, many three phase circuits now incorporate non-linear loads such as variable frequency drives that require special attention to correctly size the generator to the load characteristics. Similarly, assuming a 1.0 (unity) power factor for single phase circuits may not always be correct.
kW – kilowatts

kWkilowatts, or sometimes kWm, kilowatts mechanical, refers to the power output from an engine driving a generator set or, in other words, the mechanical power driving the generator.

To avoid confusion, the electrical output from the generator is often referred to as kWe (or ekW) which is the actual generator output after efficiency losses within the generator. Electrical power is usually measured in Watts (W) or thousands of Watts (kilowatts, kWe). kWe is sometimes referred to as “real power” while kVA (kilovolt-amperes) is apparent power.

For single phase circuits the relationship is: Amperes x Volts ÷ 1,000 = kW.

For three phase circuits: Volts x 1.73 x Amperes ÷ 1,000 = kVA

If you know the electrical load in Amps and you know the system voltage, you can find the required kilowatts or kVA from the chart. Similarly, the system’s current can easily be found if you know the kWe and voltage.

Sizing a Generator Set

Before attempting to size a generator set, gather as much detail about the actual operating conditions and loads as possible. Sometimes a custom-built generator set—sized for the specific requirements—can easily pay for its cost in fuel savings, especially where motor starting is a primary consideration.

The following charts are handy guides to find the current (amperes) or kilowatts in an electrical system.

Generator Ratings in Amperes for 3 Phase Outputs at 0.8 Power Factor
KVAKWe208V220V240V380V416V440V480V600V
6.3517.516.515.29.68.68.37.66.1
9.47.526.124.722.614.31312.311.39.1
12.51034.73330.119.217.316.615.112
18.7155249.54528.82624.922.518
252069.56660.238.443.733.230.124.1
31.3258782.575.5485241.537.830.2
37.5301049990.357.662.549.845.236.1
43.8351251181086870595442.2
50401391311207678666048
56.3451561471358686746854
62.55017316515296104837660
756020819818111513099.69172
93.87526124722614313912311390
1008027826424015417313312096
125100347330301192217166150120
156125433413375240260208188150
187150520495450288304249225180
219175608577527335347289264211
250200694660601384434332301241
312250866825751480521415376301
3753001040990903576607498451361
438350122011551053672694581527422
500400139013201203770868665602482
625500173516501504960868830752602

1) Formula used is A = (KVA x 1000) / (1.73 x Volts)
2) Current ratings are “linear”. For example, a 750 KVa (600 kWe at 0.8 Power Factor) at 480V produces 902 amps, or double the what is shown in the table for 375 kVa

*NEMA Starting Codes for Three Phase Motors KVA / HP Required for Locked Rotor Starting
CodeStarting KVA /HP §Typical Motor Size
A0 – 3.15(Special)
B3.15 – 3.55(Special)
C3.55 – 4.0(Special)
D4.0 – 4.5(Special)
E4.5 – 5.0(Special)
F5.0 – 5.615 H.P. +
G5.6 – 6.310 H.P.
H6.3 – 7.15 & 7.5 H.P.
J7.1 – 8.03 H.P.
K8.0 – 9.01.5 & 2 H.P.
L9.0 – 10.01 H.P.
M10.0 – 11.2< 1 H.P.

* Starting code letter can be found on Motor Name Plate Data. DO NOT confuse “design code” with “starting code”.
§ For generator sizing use the higher inrush value. Consult the generator set manufacturer for voltage dip information and for generator current output capability.

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